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This is Walt Ottenad's design for an outboard shifter. He used a
piece of oak for the arm and has it attached to the base of his wheel.
It extends out from the right side at the approximate location of the real
thing. Drill a vertical 1/4" hole through the arm where you want the shift
located. Rock the drill bit back and forth a few times to make the hole
hourglass shaped. This shape will allow for some movement of the shift
arm. Drill a 3/8" hole through the side of the arm that intersects the
1/4" hole directly. This is the pivot point for the shifter and it's where
you'll put a metal insert. The metal insert can be purchased at most home
centers . It's a short 3/8" metal rod with a slot on one end and has a
1/4" threaded hole drilled perpendicularly through its center. It's
really the axle for the shift lever. Thread the bottom third, or
so, of a 1/4" metal rod with a 1/4-20 die and insert it into the 1/4" hole.
Screw it down into the metal insert until it extends out the bottom of
the arm. Slip a section of rubber tubing over the end to act as padding
for the switches. You can also thread the top of the shifter to fit a knob
of some sort. Each time you pull back on the shifter you'll shift up
one gear and likewise each push on the shifter shifts down one gear.
This is called a sequential shifter and is exactly like those used in Indy
cars. The switches are momentary-type buttons that are on when pressed
and off when released. You'll need to fashion some sort of brackets
to position the buttons at the proper locations. A diagram of how to wire
these switches can be found in the Electrical
section of my website.
If you don't want to mess around with dies and threading metal rods,
you can substitute 1/4" threaded rod with a piece of metal or plastic tubing
slipped over the threaded part between the knob and the insert. Be inventive!
Formula
One Shift Paddles
In Formula One they use sequential gearboxes the same as in Indycars,
except that the shifting is done on the steering wheel via shifting paddles.
The levers are located just behind the wheel and can be operated with the
fingers, thus allowing the driver to keep both hands on the wheel while
shifting. This can be accomplished very easily by simply mounting momentary
buttons on the backside of the wheel within close proximity of the fingers.
They could also be mounted on the front and operated with the thumbs, but
I find that position to be clumsy, especially if the wheel is at a full
turn. It's your choice.
But, if you want realism in your wheel, here's a way to construct
shifting paddles, just like in F-1!
This is a simple diagram that illustrates the basic layout for shift
paddles. The idea is the same as the Indy version, a lever pressing against
a button to activate the shift. I used microswitches instead of regular
switches in this case as a matter of choice only. A microswitch is a momentary
type switch with a small lever that presses against a button. There's a
small wheel at the end of the lever, but can be purchased without it. Microswitches
yield a distinct "click" when pressed, which lets you know that you've
shifted. I like that. It leaves no room for error and eliminates missed
shifts. The paddle can be made from wood, metal, plastic, or whatever else
fits your needs. It could be just a stick with a screw in the center for
a pivot point, as long as it makes contact with the switches when you rock
it from side to side. However, some kind of spring device is needed to
return the paddles to the neutral position. My new paddles are made from
18ga. nickel sheet. The pivot is a threaded stud (a bolt with the head
cut off) that I epoxied in a hole drilled in the top of the wheel hub.
A slot was sawn in the stud to hold a thin piece of spring steel that pressesagainst
the free moving paddle. This is topped off with a small washer and acorn
nut to hold everything in place. The stud had to be the correct height,
so that the acorn nut would not press down too much and bind the movement
of the paddles. My first wheel has two separate paddles, one on each side
of the hub. In fact, I designed the hub specifically to accommodate them.
Try to plan ahead by making simple sketches of what you're planning to
do. They don't have to be masterpieces, just "thinking drawings" of you
ideas. It's surprising how often you can discover mistakes in your thinking
way before they happen. This saves you a lot of time "rigging" later on.
If, you know what I mean!
* Here's a slight
variation of the paddles above, using two small coil springs instead of
one flat wire type.
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